Common Failures of Hammer Crusher & Solutions
1. Overheat of Bearing
Cause: excess or lack of grease, polluted grease, broken bearing
Solution: add adequate grease with 50% bearing volume, cleaning bearing, changing grease and bearing.
2. Oversized Discharged Material
Cause: seriously-worn hammerhead, broken grate bar
Solution: change hammerhead and grate bar
3. Reduced Output
Cause: clogging grate bar, uneven feeding
Solution: stop and clean clogged material in the grate bar, adjust feeding structure
4. Rattle of Elastic Shaft Coupling
Cause: loosen pin shaft, broken elastic ring
Solution: stop and tighten pin shaft nut, change elastic ring
5. Rattle in Machine
Cause: objects other than crushing material enter into machine, loose liner fastener and hammer impact liner, broken hammer and other spare parts.
Solution: stop and clean crushing chamber, check liner fasten condition and the gap between grate bar and hammer, change broken spare parts.
6. Machine Shaking
Cause: underqualified static balance of rotor out of hammerhead change or worn hammerhead; broken hammerhead, unbalanced rotor, curved and broken pin shaft, crack of triangle tray and disc, loose foundation bolt.
Solution: unload hammerhead, make the static balance of rotor meet requirements, change hammerhead and pin shaft, fasten foundation bolt.
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