E-SMG100

E-SMG100 Single Cylinder Hydraulic Cone Crusher: The Efficient Choice for Small-scale Production Scenarios

The E-SMG100 single cylinder hydraulic cone crusher is a professional equipment developed and designed by Shanghai Sanme Co., Ltd. to meet the needs of small-scale mining, small aggregate production and some scenarios with relatively low crushing output requirements but high requirements for equipment precision and stability. It combines advanced technology with a compact structure and shows efficient crushing performance in a limited scale.

Interpretation of Technical Parameters

1. Power and Cavity Type Adaptation

This crusher has a power of 90KW and has multiple cavity types such as EC, C, M and F. The EC cavity type has a maximum feed size of 150mm and can handle relatively large-size materials, which is suitable for the primary crushing stage of small-scale mining, preliminarily crushing the mined block materials into smaller pieces for further processing. The C cavity type has a maximum feed size of 90mm and performs well in the intermediate crushing process, further refining the materials that have undergone primary crushing. The M cavity type has a maximum feed size of 50mm and focuses on crushing operations with more refined requirements for product particle size, such as producing some special-specification construction sand or aggregates required for small handicraft production. The F cavity type has a maximum feed size of 38mm and can be used to produce finer products, such as high-quality decorative sand.

2. Relationship between Discharge Port and Production Capacity

From the data of the closed-side discharge port and the corresponding production capacity, in the EC cavity type, when the discharge port is 22mm, the production capacity is 46t/h. As the discharge port gradually increases to 90mm, the production capacity can be increased to 76 - 128t/h. In the C cavity type, when the discharge port is 22mm, the production capacity is 43 - 53t/h, and the production capacity also changes correspondingly when the discharge port is enlarged. The M cavity type and F cavity type also have different production capacity change patterns. This means that operators can flexibly adjust the size of the discharge port according to the actual product particle size and production volume requirements, optimizing the production efficiency while ensuring product quality. For example, when producing construction foundation sand with relatively coarse particle size requirements, the discharge port can be appropriately enlarged. When producing decorative fine sand, the discharge port needs to be reduced to obtain finer products.

Analysis of Application Advantages

1. Precise Crushing and Product Quality

With its multiple optimized cavity designs, the E-SMG100 can achieve precise crushing operations. Under the condition of choked feeding, it can effectively carry out laminated crushing, resulting in a better product shape. Whether processing granite, limestone or other common ores or rocks, it can produce products with uniform particle size and good shape. For example, in small-scale building stone production, the produced stones can be directly used for wall building, ground paving, etc., without much secondary processing, improving the added value and market competitiveness of the product.

2. Low Operation Cost and High Cost-effectiveness

The method of hydraulic adjustment of the discharge port makes the adjustment during the operation of the equipment extremely convenient. The size of the discharge port can be adjusted in a timely and convenient manner, enabling the crusher to work under the choked feeding condition, reducing the wear of wearing parts and thus reducing the operation cost. Compared with large crushers, although its production capacity is relatively low, in small-scale production scenarios, its purchase cost, operation cost and maintenance cost are relatively low, with high cost-effectiveness. For some small enterprises or individual operators, it is an economical and reliable choice.

3. Compact Structure and Flexible Installation

Due to its relatively compact structure design, the E-SMG100 has a small footprint and convenient installation. Whether in a narrow mine site or a small aggregate processing plant, it can easily find a suitable installation position. Moreover, its main body structure is simple, and the installation process does not require complex large equipment and a large amount of manpower. It can be quickly installed, debugged and put into production, reducing the installation cycle and cost of the equipment and improving the production efficiency of enterprises.

4. Simple Operation and Convenient Maintenance

The operation of this crusher is relatively simple. Even non-professional operators can master it proficiently after short-term training. Its high-quality hydraulic technology not only makes the operation smoother but also provides convenience for maintenance. All maintenance and inspection work can be completed from the upper part of the crusher without complex disassembly and lifting operations. When the equipment fails or requires routine maintenance, maintenance personnel can quickly conduct inspections and repairs, reducing the downtime of the equipment and ensuring the continuity of production.

In conclusion, the E-SMG100 single cylinder hydraulic cone crusher, with its advantages such as power and cavity type suitable for small-scale production scenarios, precise crushing ability, low operation cost, compact structure and convenient operation and maintenance, plays an important role in small-scale mining, small aggregate production and related fine crushing fields. It is an ideal equipment for small-scale production enterprises to achieve efficient, stable and economical crushing operations.