CC500s

CC500s Single - Cylinder Cone Crusher: An Overview

The CC500s single - cylinder cone crusher is a high - capacity and robust piece of equipment that plays a significant role in various material processing industries. It is designed with specific characteristics that enable it to handle demanding crushing tasks efficiently.

1. Structure and Key Components

1.1 Dynamic Cone Assembly

At the heart of the CC500s is its dynamic cone, which rotates at a speed of 240 rpm. This relatively slower rotational speed is carefully chosen to ensure effective crushing of a wide variety of materials. The dynamic cone is engineered to withstand the high forces exerted during the crushing process. It interacts with the fixed cone within the crusher to create the necessary crushing action. The slower speed allows for a more forceful impact on the materials, which is especially advantageous when dealing with hard and abrasive substances like granite or high - hardness ores.

1.2 Eccentricity System

The CC500s features an adjustable eccentricity ranging from 30 to 55 mm. This wide range of eccentricity is made possible through a sophisticated mechanical setup. The eccentric mechanism, typically involving components like the eccentric sleeve, enables precise control over the movement of the dynamic cone. The ability to adjust the eccentricity provides great flexibility in adapting to different material properties and desired output sizes. For instance, a larger eccentricity setting can be used when crushing larger boulders or materials that require a coarser initial breakage, while a smaller setting is suitable for achieving a finer crushed product.

1.3 Motor and Power Transmission

Powered by a substantial 450 - kW motor, the CC500s has the necessary power to drive the crushing operation. The motor is connected to the crusher's internal components through a reliable power transmission system. This ensures that the high torque generated by the motor is effectively transferred to the dynamic cone, enabling it to perform the crushing action with consistent force. The powerful motor is essential for handling the large volumes of materials and the high resistance offered by the materials being crushed.

1.4 Sturdy Frame and Weight Distribution

With an equipment weight of 58,500 kg, the CC500s boasts a solid and durable frame. The significant weight is strategically distributed to provide maximum stability during operation. The frame is designed to withstand the intense vibrations and heavy loads that occur during the crushing process. This stability not only ensures the accurate and efficient operation of the crusher but also contributes to its long lifespan by reducing wear and tear caused by excessive movement or instability.

2. Working Principle

When the CC500s is in operation, the powerful 450 - kW motor sets the dynamic cone in motion, rotating it at the set speed of 240 rpm. As the dynamic cone rotates, its eccentric movement, controlled by the adjustable eccentricity setting, forces the materials to be crushed into the crushing chamber. The materials are then subjected to intense compressive forces between the moving dynamic cone and the fixed cone.

Based on the principle of layer - pressure crushing, the CC500s effectively breaks down the materials. The adjustable eccentricity allows for varying degrees of crushing force to be applied. A larger eccentricity leads to a more powerful crushing action, ideal for reducing large chunks of materials into smaller pieces. As the materials are crushed, they gradually progress through the crushing chamber and are eventually discharged through the outlet at the bottom of the crusher. The continuous rotation of the dynamic cone and the repetitive application of crushing force ensure a steady flow of crushed materials, maintaining a consistent production rate.

3. Applications and Advantages

The CC500s finds extensive applications in industries such as mining, quarrying, and construction. In mining, it can handle large quantities of high - hardness ores, facilitating the extraction and processing process. In quarrying, it is capable of producing high - quality aggregates for use in construction projects. Its advantages lie in its high power, adjustable eccentricity, and stable structure. The powerful motor enables it to process materials at a relatively fast pace, while the adjustable eccentricity allows for customization of the crushing output to meet specific requirements. The sturdy structure ensures reliable operation over long periods, minimizing downtime and maintenance costs.

4. Conclusion

In summary, the CC500s single - cylinder cone crusher combines a well - designed structure, a powerful motor, and an effective working principle to offer a reliable and efficient solution for material crushing. Its features make it a valuable asset in various industries where the processing of hard and abrasive materials is required, contributing to the production of high - quality end products and enhancing overall operational efficiency.