HPC800

HPC800 Cone Crusher: A High-Performance Crushing Solution

The HPC800 cone crusher is a remarkable piece of equipment in the field of material processing, designed to handle a wide range of medium to high-hardness materials with great efficiency.

1. Overview of Specifications

Powered by a robust 630 kW motor, the HPC800 has the strength to drive the crushing process effectively. With a machine weight of 77.5 t, it offers excellent stability during operation. It features five distinct cavity types, namely F2, F1, M, C1, and C2, each with its own unique characteristics for different crushing requirements.

2. Cavity Types and Their Features

2.1 F2 Cavity

Maximum Feed Size: 155 mm

Minimum Discharge Opening: 13 mm

Processing Capacity: 325 - 600 t/h

The F2 cavity is suitable for applications where a relatively fine output is desired. It can handle materials with a maximum feed size of 155 mm and produce crushed materials that pass through the 13 mm minimum discharge opening. Its processing capacity within the range of 325 - 600 t/h makes it useful in scenarios where precision and a smaller particle size are key, such as in the production of certain types of aggregates for specific construction projects.

2.2 F1 Cavity

Maximum Feed Size: 219 mm

Minimum Discharge Opening: 16 mm

Processing Capacity: 375 - 780 t/h

The F1 cavity strikes a balance between handling larger feed sizes and producing moderately fine crushed materials. With a maximum feed size of 219 mm and a minimum discharge opening of 16 mm, it can process a significant amount of material at a processing capacity ranging from 375 - 780 t/h. It is often utilized in medium to large construction projects where a good mix of feed size handling and output quality is needed.

2.3 M Cavity

Maximum Feed Size: 267 mm

Minimum Discharge Opening: 25 mm

Processing Capacity: 490 - 930 t/h

The M cavity is known for its versatility in handling relatively large feedstock. It can take in materials with a maximum feed size of 267 mm and produce medium-grade aggregates through the 25 mm minimum discharge opening. With a processing capacity of 490 - 930 t/h, it is widely used in general construction, road building, and various industrial applications that require a consistent supply of medium-sized aggregates.

2.4 C1 Cavity

Maximum Feed Size: 297 mm

Minimum Discharge Opening: 32 mm

Processing Capacity: 540 - 1040 t/h

The C1 cavity is designed primarily for the initial crushing stages in mining and quarrying operations. It can efficiently break down large chunks of materials with a maximum feed size of 297 mm, reducing them to a more manageable size for subsequent processing steps. Its processing capacity of 540 - 1040 t/h helps to maintain a smooth workflow in large-scale extraction and processing of minerals.

2.5 C2 Cavity

Maximum Feed Size: 350 mm

Minimum Discharge Opening: 38 mm

Processing Capacity: 580 - 1200 t/h

In heavy-duty mining and quarrying scenarios, the C2 cavity shines. It is capable of handling massive boulders with a maximum feed size of 350 mm and subjecting them to coarse crushing. The resulting crushed materials can then pass through the 38 mm minimum discharge opening. With a high processing capacity ranging from 580 - 1200 t/h, it plays a crucial role in optimizing the overall efficiency of the mining and quarrying processes.

3. Working Principle

The HPC800 cone crusher operates based on the principle of compressive crushing. The powerful 630 kW motor drives an eccentric shaft, which then imparts a gyratory motion to the movable cone (mantle) within the fixed cone (concave). As raw materials enter the crusher through an inlet sized according to the selected cavity type, they are subjected to intense and repetitive compressive forces within the crushing chamber. These forces act from multiple directions, exploiting the natural cleavage planes of the materials to break them down effectively. The crushed materials then move downward and exit through the minimum discharge opening that corresponds to the chosen cavity.

4. Applications and Advantages

In the mining industry, the HPC800 is a key asset for processing large volumes of ore, helping to increase productivity and reduce overall extraction costs. In construction, it provides high-quality aggregates for building structures, ensuring their strength and durability. In industrial sectors dealing with materials processing, such as ceramics and refractories, its precise crushing capabilities allow for the production of materials with the desired particle size distribution.

One of the main advantages of the HPC800 is its high power and efficient design, which enables it to handle a significant amount of material in a relatively short time. Additionally, its multiple cavity options give it the flexibility to adapt to different material characteristics and production requirements.

5. Conclusion

The HPC800 cone crusher, with its impressive specifications, diverse cavity types, and reliable performance, is a valuable addition to various industries. It offers a flexible and efficient solution for material crushing, contributing to the success of numerous projects in mining, construction, and other material processing fields.